Received the Saddlebags!

I was extremely excited when I got home and there was that little note on the door saying I had a package in the apartment office.  I knew exactly what was waiting for me.  Unfortunately, before I could receive and mount the bags I had to go take care of some paperwork.  A marriage license to be precise.  So, this has been a totally awesome day.  I also quickly realized that the bags had a zipper feature enabling me to remove the bags and not the strap.  The original picture didn't show this, hence the slight panic in the previous post. 

 

In order to mount them on the bike I needed to make two 1.25 inch long slits for two of the three mounting points of the rear seat.  

You can see one cut just above middle on the left, and one below middle.  I just fitted the bags up the way I wanted them, then poked a knife through the two mounting points that were covered.  Piece of cake.  Later I will remove the strap and add some stitching to the edge of the cuts to prevent them from enlarging.  The strap is pretty wide, and almost encroaches upon the third mounting point that is seen in the middle to the right.  I almost want to trim back some of the leather there for a better fit with the bottom of the seat.  We will see about that...  Once I cut the holes in the leather, I just slapped the rear seat back on, and presto!, I have saddlebags.

I have several concerns that I will need to look at after I ride to work tomorrow.  One is whether the exhaust is close enough to damage the "genuine immitation leather"(thank you walter matthau).  The second, is how much wear will be created by the bag touching the rear shocks:

I clearly need to make some brackets to keep the bags off the shocks.  Perhaps a ride or two to work will not damage the bags, but time and friction will take its toll.
The bags seem of a pretty decent quality.  These are my first bags, so I don't really have anything to compare them too.  The platic clips for the straps have little locks in them, so someone cannot simply walk up and open your saddlebag.

While this seems nifty, it is made useless by the ease with which someone can unzip and walk away with your bag.  This will definitely be fixed soon, but not tonight.  I plan on adding a metal grommet to the leather behind the zipper-pull, and passing a small lock through them.  While none of this is going to stop a dedicated theif, I can at least make him think twice about the hassle of getting either my bag or its contents.

Saddlebag Dilema...

Just realized while looking at the previous post, that the photo of a cardboard cutout clearly shows that the saddlebags will be covering the lock to the seat...hmmm...how to get around that...

Well, I ordered the bags yesterday, so I don't have a choice.  I gotta figure out how to get around this problem.  I'm sure once the bags are here I will be able to get a better idea of what I need to do. 

Ordered Some Saddlebags

I have been in need of saddlebags from day one with the previous bike, and I am just now finally ordering a pair.  I looked around at different websites, and was impressed with some of the saddlebags, but never impressed with the prices.  Until I found leatherup.com.  The reviews from customers are also fantastic, so I decided to purchase from them.  After searching through the saddlebags, I picked these:

Then I checked for the fit...

Perfect.  They fit, and they are simple.  I like simple.  So I ordered....or at least I attempted to.  It seems they're system doesn't tell you what is out of stock until you try to add it to your cart.  So while you are browsing and narrowing your search, you could be narrowing yourself into a corner where there is no available merchandise.  When choosing an alternative, I found a pair of saddlebags I liked even more! 

They are a full 1.5 inches wider.  But when I try to order...out of stock.  Sonofabitch. 
At this point I just start clicking and finding anything that will fit and trying to add it to the cart.  Eventually I found these:

They are identical to the first saddlebags, except these have the studs and a little cross with wings...kinda...the picture isn't detailed enough for me to tell.  I would have much prefered the simple bags, but when you need saddlebags, and you are strapped for cash, you get what you can afford, and these were less than 80 bucks.  I am seriously looking forward to tossing these on the bike.  I will need to make some brackets to keep them off the wheel, but I want to wait for the bags to get here so I can make the brackets line up with the d-rings on the bags.  Till then...

Video of the Horns Working

Figured since I got it wired I might as well post a video.  These are some seriously loud horns.  I don't care what kind of music they are blasting in that cage, they will hear this.  It is actually much louder than the video suggests. 

For some 33 dollar horns, they are pretty darned good. 

Cheap Neck Warmer

Recently the morning ride has gotten chilly.  I have never gotten around to getting cold weather gear.  I just bundle up with whatever I got.  But at the moment what I would really kill for is a neck warmer.  I went to walmart and all they have right now for the cold is beanies, and gloves.  I could use some leather gloves...  But anyway, I saw an easy fix to the neck warmer dilema.  I purchased a nice thick beanie, cut the top off and whadda-ya-know, a cheap neck warmer.  And it is actually ridiculously warm.  I don't think I will be replacing this.  Just need someone to sew up the frayed edge so it doesn't unravel too quickly.

It might look a little ghetto being frayed at the bottom, but that will get fixed.  Not to mention, once you put on a jacket, you cover the frayed bottom edge.  There is virtually NO air getting to my skin between my jacket and my full-face helmet.  It's totally awesome.  This is one of those things that you think of, feel like a genius cause it works soooo incredibly well, and when you share it with other people, they look at you like you are a crazy...  Hey, most geniuses are, so it's all good.

Wiring the Horn Relay

Honestly, part of me wishes I had just ordered a horn wiring kit online.  If you don't have any wire, any crimp connectors, or any heat shrink tubing, you will end up spending some serious money trying to wire this.  Although, it can be argued that without doing everything custom for this bike, it wouldn't have come out so neatly.  After going in circles without the wiring diagram, and getting rough drawings of what other people have done, I was still left trying to figure it out myself for the most part.  The first thing I really spent a lot of time trying to figure out, was which wire in the harness was the horn switch.  I spent hours and hours pulling apart the block connection that leads to the left hand-controls, and using a multimeter trying to figure out which wire does what and was soooooo confused.  Nothing was working the way I would have expected it to.  I needed to find the wire coming back from the switch that signaled to turn on the horn.  But then I realized that the power wires for the horns are coming from the hand control wire-harness.  Meaning there is no extra wire somewhere signaling that the switch is closed.  So suddenly I was looking at cutting into the wiring.  Somewhere on the net, it said I should tap into the green wire in the headlight.  But I just couldn't figure out how that would make the relay trip when I pushed the horn button.  I was stumped.
After getting an ear-full about spending so much time on the bike, and no time studying for my classes, we went out to eat sunday night.  And I swear I was listening to her, I honestly swear that I was, and suddenly that dim little lightbulb turned on in my head.  I don't need to cut or splice any wires at all.  All I need to do is make a wire with a male spade at one end and female spade on the other, and connect one side of the relay coil to one of the positive wires for the horns.  Problem solved.  When I press the horn button, power goes into the horn wires, which is re-routed to the relay coil, causing the relay switch to throw, sending power to the new horns.  Bingo.  No cutting, no splicing, and no messing with the fuse block, or any other wires down there.

What you will need:

1.  SPST relay that came with my horn, and which you may need to purchase yourself if your horns did not come with them. 

2.  Roughly 10 feet of 14 ga red insulated wire and 10 feet of 14ga black insulated wire.  I got the stuff at the automotive store that has more of a rubbery flexible insulation than the cheap stuff with hard plastic insulation.

3.  One ten amp regular sized blade fuse.

4.  One inline weatherproof fuse block that holds a single blade fuse

5.  Heat shrink tubing

6.  Various crimp connectors.  One suggestion here:  just by the regular old kind of connector.  At first I got some fancy crimp connectors with the heat shrink tubing as part of the connector, and these ended up failing me big time.  When I shrank the tubing on the connector, it released some kind of residue into the joint which caused half of the connections to fail.  I literaly tested continuity between one end of a connector and the other end of the connector(with the wire already removed) and there was no continuity.  Whatever that white residue is, it really fouled up my connections, and I had to start over.  

This is the basic layout of a SPST relay:
                                  ________________
                                  |          ___            |
                                  |           87            |
                                  |  | 86           85|    |
                                  |                          |
                                  |           |              |
                                  |______30______ |

Do not laugh at my lame drawing of a SPST relay.  Just run the connections in the way I ran them in this photo:

This is where I located everything:

 I tucked the relay and fuse next to the airbox behind a little plastic cover.  I was really surprised at how well this worked out.  You can also see where I connect to the original positive horn lead, and that the negative is taped off to prevent corrosion. 

Here, I have put the plastic cover back over the area completely concealing the relay and fuse.

 

Here you can see how I followed the main harness all the way back to the battery.  And I'm sure you can figure out how to attach the wires to a battery, but here's my photo, just cause I took one, and I might as well put it in here:

I think that about sums it up...

Cracked Fork Brace

When in tight high speed turns on highways and such I was noticing some slightly scary shaking in the wheel.  It almost felt as if the wheel was moving independently of the handlebars.  I was reading online and it seems that the fork brace is known to have stress cracks, and eventually break.  This will cause the bike to go into a tank slapper and you hitting the ground.  Not cool.  I wasn't certain this was really my problem, until i pulled the fork brace...

 Yes, I know my aluminum is seriously oxidized.  I have serious work to do with every piece of aluminum on this bike. 

You can see the stress crack in the aluminum.  There is a couple more cracks elsewhere.  This piece of aluminum looks fancy when it's on the bike, but it is cheap cast aluminum and only 1/8" thick.  I plan on making a nice replacement, but to get me home safely I just cleaned up a scrap piece of aluminum laying around the shop, put a few holes in it and slapped it on the bike.

Once again, this is just to keep me on the road safely until I can make a nice replacement.  But working full time and taking college classes really limits the amount of time you get to spend working on the bike.  I know a lot of you out there understand that.